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What is Manufacturing Execution System (MES)?
Manufacturing Execution System (MES) is a platform designed to enhance manufacturing efficiency and execution. It facilitates the collection of data from machines or entire production lines, which is then analyzed and presented in a user-friendly format. The implementation of MES software aims to make operators' tasks more predictable and empower managers to make faster and more informed decisions to improve production outcomes.
What is MES+M?
MES+M is software solution for Metal Fabrication sector to control and optimize manufacturing processes.
Specifically designed for machining and welding production according to Industry 4.0 standards.
MES+M is revolutionizing MES (manufacturing execution system) software specifically designed for the Metal Fabrication sector. Our software is engineered to efficiently oversee and optimize manufacturing operations, encompassing the intricate processes integral to crafting metal structures, components, and products across diverse fabrication methods.
With MES+M, metal fabrication enterprises worldwide gain access to an all-encompassing solution, streamlining their operations and elevating the caliber of their products.
MES+M in the Metal Fabrication industry
MES plays a pivotal role in managing and optimising manufacturing operations and processes related to metal fabrication in a wide range of industries, including construction, automotive, aerospace, energy, machinery, and more.
MES+M controls, monitors and checks your production in real time. The core tasks of the MES comprise recording machine and operating data, central control functions, fine planning, quality data management, and personnel resource planning, along with real-time services and energy data management. The system acts as a link between ERP and Production. Recording all production information directly saves your company time and money. The fully-electronic workflow and integration of your production-related information within the ERP system means that you avoid media discontinuity and duplications. Cutting plans can be calculated and optimized in minimal time.
Benefit from complete control and optimization of your production – starting with raw materials, ranging from workpieces to the finished product. Our software is modular and therefore ideally adaptable to different metal processing industries - hence the metal industry has many options to use Manufacturing Execution Systems exactly to its own requirements. Through various interfaces, can be integrated ideally into existing software landscapes and combined with ERP systems. This gives you the opportunity to record all machine data in order to use it to optimize your production processes.
Whether you work in a foundry, a rolling mill, or in metal finishing: Our sector solution can be used across the board in the metal industry. This gives our customers the option of viewing the latest production-related data from planning to producing, while being able to respond promptly to changing conditions. You can view key figures for machine utilization, number of units and many other KPIs at any time using a multitude of real-time evaluation options - this results in a functional control loop that visualizes metalworking processes and makes them more tangible.
Some advantages of our MES solution for the metal industry :
- Improved efficiency
- Reduced costs
- Minimised losses
- Documentation of all processes
- Tracking and tracing of raw- and all other materials
- Reduction of maintenance costs through targeted control and monitoring of machines
- Quality control and quality assurance
- Insight into energy and process data in order to realize a sustainable production
- Ideally utilized machines and plants
Customized and sustainable solutions
MES are information and control systems for production management and connect the ERP level with the manufacturing process. Integrated solutions for production planning, manufacturing control, quality assurance and maintenance can be expensive and complex, depending on the operating organization. With the flexible base architecture of our MES toolkit you will receive the right solution for your business in a short time, while keeping options open for future modification and expansion. We have successfully implemented MES solutions in different production areas, such as continuous casting plants, rolling mills, finishing and heat treatment shops or forging departments.
Features
- Real-time insight into your manufacturing processes
- Display weak points in the production process
- Reduced machine idle times
- Optimized material requirements planning and logistics
- Automated data capture · Basis for informed decisions
- Optimized machine maintenance and system availability
- Management reports
- Multilingual
Advantages
- Transparent, complete documentation of all production events
- Full product history
- Traceability
- Lower set-up times
- Stable quality, less wastage
How MES System can help your production grow? (Accelerating Production Growth with MES System)
The system's functionality varies depending on the implemented solution class. In the case of our MES System, it effectively tracks the operational time of machines and accurately records any instances of downtime through automated data acquisition. This feature enables managers to efficiently plan production activities and monitor their execution. Additionally, the system collects valuable information regarding the quality of manufactured elements and promptly notifies users of any irregularities, thereby reducing the risk of resource wastage. Ultimately, the MES software enhances production efficiency and profitability.
The MES software serves as a guide throughout the manufacturing process, encompassing planning, scheduling, monitoring, supervision, execution, and optimization stages. At each of these stages, the manufacturing execution system diligently examines the work in progress. The MES System application collects, compiles, and processes data, generating comprehensive reports. Through advanced algorithms, the system analyzes the causes of micro-stops and presents Pareto charts to facilitate the analysis of current performance levels and identify root causes.
Key MES System Characteristics:
Seamless and real-time data flow
The system enables the collection and presentation of information on the go, thanks to deep machine connectivity and a robust cabling network.
Advanced analytical tools and dashboard
The collected data is analyzed and presented to operators or managers in a meaningful and insightful manner through advanced analytical tools and user-friendly dashboards.
Digitalized and automated flow of documentation
The MES system facilitates the storage of instructions, checklists, and all relevant documents in a digital format. It supports version control and access control, providing an additional layer of security.
Constant quality monitoring
The system automatically gathers process parameters from the automation level or through manual input from operators, including measurements and checklists. This allows for continuous quality monitoring throughout the production process.
Integration with external systems
The MES system establishes two-way communication with various external systems, enabling a seamless exchange of data and providing a complete data stream of the production process.
Track and trace capabilities
A modern MES system incorporates scanning technology to track components and materials used in production. By scanning serial numbers (S/N) and batches, the system validates and creates a complete genealogy of the finished goods, ensuring traceability.
Industry-specific tools
MES systems often offer industry-specific modules and functionalities. For example, a rework module allows for tracking and routing defective items to suitable machines for repair or reprocessing.
Data integrity and system security
Periodical data gathering within the MES system enables quick checks for process stability. The separation of the MES system from the factory network adds an extra layer of security, ensuring data integrity and protecting against unauthorized access.
An MES system can address various common problems encountered in production environments. These issues include:
Lack of integration and overall visibility
When dealing with distributed production systems from multiple suppliers, the absence of integration and visibility can hinder efficient operations. An MES system helps overcome this challenge by providing a centralized platform that integrates data from various sources, enabling a holistic view of the production process.
Remote monitoring of multiple manufacturing sites
When managing multiple manufacturing sites, it can be difficult to have real-time visibility and control over operations. An MES system enables remote monitoring, allowing production managers to oversee and manage operations across different locations.
Limited production capacity
By working closely with production managers, process engineers, quality managers, IT personnel, and plant directors, MES consultants identify and address obstacles that hinder production capacity. The MES system helps streamline processes and eliminate inefficiencies, ultimately increasing production capacity.
Identification and simplification of processes
The MES software can analyze the entire production workflow, identifying over 200 processes that can be eliminated or simplified. For example, redundant information in quality documentation forms can be removed, streamlining the documentation process.
Cumulative improvement potential
By implementing small changes across multiple processes, the MES system can lead to significant improvements. These incremental changes add up over time, resulting in substantial efficiency gains and time savings.
Time savings for employees
Addressing production-related issues through the MES system can lead to time savings ranging from 10 minutes to 2 hours per task. This not only reduces the burden on employees directly involved in production but also benefits other areas involved in cross-divisional processes.
By effectively addressing these problems, an MES system enhances production efficiency, streamlines operations, and optimizes resource utilization throughout the organization.